Sunday, August 26, 2018

Rubber Floor and Disco Lights!

Our flooring arrived, we went with a "Coin-Grip Metallic PVC Floor" from Home Depot.  This floor is often used in gyms, garages, boat decks and other commercial applications.   It's lightweight, flexible, durable, non slip and waterproof.  

Photo from Home Depot website


The ramp into the trailer is also the back wall when it's up so I wanted a tough, non slip easy to clean floor that would look ok as one of the walls.  We unrolled the floor then moved the sheets into the trailer to let them flatten out for a couple of days.

In the meantime we installed our disco party lights.  Rob found these fun 12 volt LED lights that are on a flexible strip.  They have multiple color settings and programs, you can even have them change colors in tune to music.

We attached the strip along the top of the walls, it has an adhesive backing and then we added some clear plastic mounting clips to make sure it stays up.




The high gloss paint ended up really reflecting the lights, it looks like a double strip.  

Sookie and Mollie decided to check on our progress:




Sookie is wowed and Mollie is watching the light show.

After the fun of installing the lights we started on the floor.  You can install it with double sided flooring tape or with a permanent floor adhesive.  We decided to use the tape, it's easy to work with, no toxic glue fumes and if we have to remove the flooring we won't destroy the plywood subfloor.

We cut one of the sheets to size and got it placed:




 Then we laid the floor tape along the edges, it was a pretty straight forward installation.  We decided that was a good stopping point for the day.



Window shade project for itty bitty windows

We made some good progress on our trailer build the past couple of days, it's really fun to see the vision for our project start to take shape!

I was debating what to do for window coverings.  There are three windows in the trailer that measure approx. 16" wide by 23" long.  They are really too narrow for curtain rods and curtains.  For a while I thought we might do one inch aluminum mini blinds, they can be cut to size and would cost around $15 per window.  They have to be outside mounted though and I don't really care for that look plus they are kind of boring, I like how fabric gives you the chance to add color and personality to a space.

I searched Pinterest for "window coverings for really small windows" and found tie up window shades.  I liked this idea because it would be a simple panel that could be up during the day and down at night.  Here are a couple of photos from Pinterest of what I was looking at:

Image from Pinterest

Image from Pinterest


I needed to modify this design because I didn't want to use curtain rods and Rob was not a fan of the ties.  I decided to use brass grommets in all four corners and small white hooks for hanging.  With grommets on the bottom it will allow me to keep the shades raised during the day.

I went with a cotton duck fabric which is basically a medium weight cotton canvas.  The fabric has enough weight that the small shades will hang nicely and there are so many choices of patterns.  I chose this beauty (I have a thing for skulls):



After that it was pretty simple; measure, cut, iron and sew the basic rectangles.  I gave myself a two inch fabric allowance on all sides for making the hem.  This tutorial on You Tube is really easy: How to Make a Double Folded Hem .  With a simple grommet tool from Home Depot the shades were ready to hang.



This fabric has enough weight that it hangs nicely, if you wanted to use a lighter fabric you might want to add hooks at the bottom too.



Wednesday, August 22, 2018

And so it begins, turning a brown box into a camper...

We had been looking at different brands of cargo trailers both new and used and we were lucky to find a small 2013 CargoCraft that the owner had already done some of the conversion upgrades.

He insulated the walls and ceiling, ran 12V electric and also installed 3 RV windows and a roof vent with a fantastic fan.  He was using the trailer to haul his ATV and gear but had recently purchased a side by side Polaris which is too big for the trailer.

This is gave us a great head start on our project, especially having the insulation done which is time consuming and not the most pleasant task.

First day

Previous owner painted the interior "cardboard brown" with "shipping tape" yellow trim; odd choice

First task was painting.  I decided to go with a creamy white.  This is a small space and I wanted a light color that would open it up.

Yours truly painting away.  This little trailer is 5 feet high which means it's tall enough for us to get dressed upright inside the trailer unlike a teardrop where you have to crawl in.


Looking better already!

I am not missing the brown and yellow.


This is a very small trailer, the outside dimensions are 5 feet wide by 5 feet high by 8 feet long not counting the "V" in the front which provides an additional 18 inches of bonus space.  The interior is under 5 feet wide due to the insulation and walls.  Any kind of traditional cabinet would take up too much interior space.

I wanted some kind of storage cubby on each side but not the ugly and heavy plywood shelf that was in there.  I love repurposed items and we have several of these old wood ammo boxes that were the perfect size.

Rob sanded them smooth and I stained them with Varathane Vintage Aqua wood stain.



Rob added chain to the side to provide additional support when they are open.


Next up what to do with the front "V" and waiting for the new flooring to arrive.  

Campers, Campers, Campers

 Rob and I are currently working on a cargo trailer camper conversion so I thought my dusty old blog would be a good place to log our progress.

Some backstory: 
We love camping and exploring and about 10 years ago we transitioned from backpacking and tent camping to a travel trailer.  Of course since I am a huge fan of vintage, unique and unusual, we HAD to get a vintage trailer.

We started out with a little 13' 1970 Scotty.  It was cute, it was vintage, it was poorly constructed, it was thankfully cheap.  It was a great place to hang out and drink cocktails in the driveway but the layout didn't really work for us and the dogs and I am pretty sure the only thing holding it together was the skin.  But we did learn that we enjoyed trailer camping so the search was on for another vintage trailer.

Charlie and the Serro Scotty, I miss that little pup!


I knew I wanted a silver trailer so I was searching Craigslist for all the usual suspects; Avions, Airstreams, Silver Streaks, Streamliners.  That's when I found "Dorothy" a rare 1963 Avalair RA22.

Dorothy in Palo Duro Canyon, Texas


We put in a new floor, Allure Vinyl Plank


Phoebe, our Italian Greyhound/Whippet Mix

This used to be a non working, scary heater which we removed and added shelving.



 The Long, Long Trailer
After camping in Dorothy for several years we started thinking about getting a second trailer; something a bit larger with dedicated beds for longer trips.  We were starting to travel more and go out one to two weeks at a time and converting the beds every night on longer trips was tedious.

Again I searched Craigslist for something vintage and I found "Petunia" a 1972 Holiday Rambler still in the hands of the original owners.  I have to say I was not intending to get that long of a trailer, I had been looking for something around 24 to 26 feet (Dorothy is 19') but when I saw Petunia I fell in love with all 31 feet of her.

Petunia in Vega State Park, Colorado

Petunia in Sylvan Lake State Park, Colorado.  That's the original Carefree Awning.
Original crushed velvet sofa and pinch pleat drapes.  We installed the same flooring we used in Dorothy.

We had to remove the original shag carpeting.  I was keeping the 70's vibe but this was just too much!



A real bedroom with super comfy beds!

Huge kitchen.

One thing I love about vintage trailers, all the huge windows!

The Pop Up
Fast forward a few years, we have Dorothy for shorter trips to developed state park campgrounds (she has pretty low ground clearance and is a bit more delicate) and to vintage trailer meetups. We have Petunia for setting up for a week or two at the lake or a state park or getting off the beaten path.

 But Petunia is really long so even though we did an axel flip, there are a lot of primitive areas we can't get into.

In Colorado there is fierce competition for camping spots and many forest service campgrounds and state parks fill 6 months in advance.  With a 31' long trailer you have fewer options for primitive campgrounds.  So we start thinking about something small that can fit anywhere for quick weekend outings and decided to find a pop up (aka tent trailer).

Back to Craigslist and we find a 1970 StarCraft StarMaster also from the original owners.  This is a basic pop up, little more than a tent on wheels, very small and very light.

Near Crested Butte, Colorado

By the Taylor Reservoir in central Colorado

We did a few renovations to the pop up but it was in good shape.  I recovered the cushions and Rob added some LED lighting.  I love the original stove and sink in orange!  I painted the front outside panel and the back bumper to match (Rust-Oleum Farm and Implement paint, Husqvarna Orange).

We would remove one of the tables and use it outside for more floor space.

Orange!

Big Cimarron, Colorado

The crew

The pop up served us well for three years but there were a few things we decided we didn't like:

Having to raise it every time we needed to load and unload gear or left something in there was inconvenient.  There is assembly required when you get to your campsite.  It's not overly difficult but it does add work and time before you can relax with your post drive beer.

Camping in the Rockies often means storms and the canvas could be loud in windy weather.  Also cold for late season camping. Climbing onto the bunks to get to the beds was awkward. Not great or easily accessible storage.

It only had 13" tires which is small for boondocking around here.  (We could have done an axel flip and upsized the tires to address this had we decided to keep it.)  But most importantly, the dogs didn't like it!

Cargo Trailer Camper Conversion
We sold the pop up and started thinking about what small trailer would work better for us.  We looked at Aliners (basically hardsided pop ups) but they still had a lot of the features we didn't love about the tent trailer.  We looked at really small Scamps, Casitas and Burros.  

Then we started looking at teardrop trailers.  I liked how small they were, basically just a comfortable bed in a cozy little clamshell.  But they would be really cramped for both of us and the dog pack.  Also a lot of the teardrops don't have the clearance to get off road.  They are perfect towed behind a beautiful vintage car but not rugged enough to get into the Colorado backcountry.

I came across off road teardrops, now we were getting somewhere!  There are quite a few companies that make some amazing off road/rugged teardrop style trailers.  Of course many of these carry equally amazing price tags.  

We found a local Colorado builder, Hiker Trailers that had some great features with a more reasonable price tag but their wait to get one built was 18 months!

Then Rob, in his infinite brilliance, told me to check out cargo trailer conversions.  After some research we decided this would give us the ability to build a camper customized to our individual needs.  

There are many sizes of cargo trailers, we wanted something that was small; like a cross between a teardrop and a mini toy hauler.  So now we are in the process of converting a 5x8 CargoCraft.

2013 CargoCraft cargo trailer